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iBASEt

by iBase-t · Manufacturing (MES / PLM)

MES/MOM platform for complex discrete manufacturers in aerospace and defense.

Works with
SAP, Oracle, Deltek, IFS
Deployment
Cloud, On-premise
Company size
Enterprise
Pricing
Quote-based
Founded
1986
Headquarters
Lake Forest, California, United States

Overview

iBASEt (legal name iBase-t) is a manufacturing operations software provider founded in 1986 and headquartered in Lake Forest, California. Its flagship product, Solumina, is a manufacturing operations platform built for complex, highly regulated discrete manufacturing sectors such as aerospace and defense, industrial equipment, electronics, shipbuilding, nuclear and space.

Solumina bundles a Manufacturing Execution System (MES), Manufacturing Operations Management (MOM) capabilities, MRO (maintenance, repair and overhaul) software, Supplier Quality Management (SQM), and an Enterprise Quality Management System (EQMS) into a single platform. It digitizes shop-floor work instructions (including 2D/3D CAD-driven visual instructions), enforces process and routing compliance, manages product genealogy and as-built/as-maintained traceability, and consolidates production and quality data into real-time dashboards.

In 2020, iBASEt launched Solumina iSeries, which the company describes as built on a microservices architecture. Solumina is designed to sit between ERP and PLM systems on the shop floor, synchronizing engineering data (BOMs, CAD models, engineering changes) from PLM systems into manufacturing execution while exchanging production, cost and inventory transactions with ERP systems including SAP, Oracle, Deltek and IFS. It has held SAP integration certification, and iBase-t offers a dedicated SAP Connector as an add-on integration product.

Screenshots & demo

Demo video from the vendor's YouTube channel.

Features & capabilities

Production & Process Definition

Managing manufacturing BOMs, routings and process instructions.

  • Production definition management and dispatch
  • Manufacturing BOM (mBOM) creation from engineering BOM (eBOM) and CAD models
  • Process definition management with real-time engineering change updates
  • Flexible routing optimized for order quantities

Shop Floor Execution

Enforcing and guiding work on the production floor.

  • Process execution management enforcing correct workflow sequence
  • Digital, paperless work instructions with text and graphics
  • 2D/3D CAD-driven interactive work instructions
  • Personnel qualification and equipment calibration enforcement

Quality Management (EQMS)

Enterprise quality management embedded across manufacturing and supply chain.

  • Quality inspection and test plan management
  • Closed-loop corrective and preventive action (CAPA)
  • Nonconformance management
  • Compliance documentation for regulated industries
  • Supplier quality management (SQM)

Traceability & Genealogy

As-built and as-maintained product history tracking.

  • Product tracking and genealogy from design through customer use
  • As-built configuration documentation down the full production tree
  • Material, parts and component traceability from suppliers

Resource & Maintenance Management

Managing tooling, equipment and MRO operations.

  • Machine and tooling compatibility management
  • Preventive maintenance tracking and tool calibration enforcement
  • MRO (maintenance, repair and overhaul) software module

Performance Analytics

Real-time visibility into shop-floor performance.

  • Manufacturing intelligence dashboards
  • Cycle-time and resource utilization tracking
  • Scheduling conformance reporting

Integration Layer

Connecting shop-floor execution to ERP and PLM systems.

  • Canonical integration framework (OAGIS XML, event-driven messaging, open APIs)
  • Real-time synchronous (JSON) and near-real-time asynchronous (XML/ActiveMQ) integration modes
  • PLM integration with PTC Windchill, Siemens Teamcenter and Dassault Systemes 3DEXPERIENCE
  • ERP integration with SAP, Oracle, Deltek and IFS

Common use cases

  • Digitizing paper-based work instructions on the shop floor for aerospace and defense production
  • Maintaining full as-built product genealogy for regulated, audited manufacturing programs
  • Synchronizing engineering BOMs and CAD changes from a PLM system into manufacturing execution
  • Exchanging production, cost and inventory transactions between the shop floor and SAP ERP
  • Running closed-loop CAPA and nonconformance processes across in-house and supplier quality
  • Managing MRO (maintenance, repair, overhaul) work for complex, long-lifecycle products
  • Consolidating real-time factory floor data into manufacturing performance dashboards

Strengths & considerations

Strengths

  • Purpose-built for highly regulated, complex discrete manufacturing (aerospace, defense, nuclear, shipbuilding) rather than general/discrete manufacturing broadly
  • Single platform spanning MES, MOM, MRO, SQM and EQMS rather than separate point products
  • Canonical integration framework designed to stay agnostic across multiple ERP (SAP, Oracle, Deltek, IFS) and PLM (Windchill, Teamcenter, 3DEXPERIENCE) systems
  • Solumina iSeries architecture rebuilt on microservices, launched 2020

ERP integrations

Prebuilt connector (iBase-t SAP Connector, add-on)Bi-directionalSAP integration certification (Solumina)

Decoupled connector architecture; real-time synchronous (JSON) or near-real-time asynchronous (XML via ActiveMQ) exchange

Integration via canonical integration frameworkBi-directional
Deltek
Integration via canonical integration frameworkBi-directional
Integration via canonical integration frameworkBi-directional

Pricing

Model
Quote-based
Free trial
No

iBase-t does not publish list pricing; cost depends on modules deployed, users and implementation scope. Contact sales for a quote. Get an independent shortlist with pricing guidance below.

About the vendor

Founded
1986
Headquarters
Lake Forest, California, United States
Employees
~350

Alternatives to iBASEt in Manufacturing (MES / PLM)

iBASEt — frequently asked questions

Does iBASEt integrate with SAP?

Yes. iBase-t offers a dedicated SAP Connector add-on for Solumina, and Solumina has held SAP integration certification. The connector supports both real-time synchronous (JSON) and near-real-time asynchronous (XML via ActiveMQ) data exchange with SAP ECC and related SAP environments.

Does Solumina also integrate with PLM systems?

Yes. Solumina integrates with major PLM systems including PTC Windchill, Siemens Teamcenter and Dassault Systemes 3DEXPERIENCE, synchronizing engineering BOMs, CAD models and engineering changes into shop-floor execution.

How much does Solumina cost?

iBase-t does not publish list pricing. Solumina is priced on a quote basis depending on the modules deployed, number of users, and implementation scope.

Who is Solumina built for?

Solumina targets complex discrete manufacturers in highly regulated industries such as aerospace and defense, industrial equipment, electronics, shipbuilding, nuclear and space, where extensive traceability, quality management and compliance documentation are required.

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